2004 crf150f service manual

Page 68 Fuel After refueling, turn the fuel fill cap clockwise until it is secure. Insert the breather tube in the steering stem nut. If you replace the fuel fill cap, use only a genuine Honda replacement part. They may affect lubrication and clutch performance. Page 71 4-stroke motorcycle engines. There are two classes: MA and MB. Oil conforming to the standard has the following classification on the oil container.

Page 72 Insert the dipstick and screw it in tightly. Page 73 Pour the drained oil into a suitable container and dispose of it in an approved manner page Improper disposal of drained f luids is harmf ul to the environment. Start the engine. Let it idle minutes, then turn it off. Use a new genuine Honda air cleaner specified for your model or an air cleaner of equal quality. Page 76 Unhook the set spring , take care to avoid bending the set spring and set spring holder.

Remove the air cleaner. Page 77 Replace the air cleaner if it is damaged. Allow the air cleaner to dry thoroughly before applying oil. A wet air cleaner will not fully absorb the oil. Use both hands to evenly spread the oil into the air cleaner. Page Crankcase Breather Drain the deposits by pinching the plug.

Service more frequently if your motorcycle is ridden in the rain or often at full throttle. Service the breather if you can see deposits in the transparent section of the drain tube. Page Throttle After adjustment, check for smooth rotation of the throttle grip from fully closed to fully open in all steering positions.

Page 81 Check the cable for tension or stress in all steering positions. Lubricate the cable with a commercially- available cable lubricant to prevent premature rust and corrosion. Page Clutch System Pull the rubber dust cover back. If necessary, adjust to the specified range.

Loosen the upper lock nut. Turn the upper clutch cable adjuster to Improper freeplay adjustment can cause obtain the specified freeplay. Hold the lower adjusting nut and tighten the lower lock nut. Check the adjustment. Page 84 Lubricate the clutch cable with a kinked or worn, or the clutch discs may be commercially-available cable lubricant to worn.

See your Honda dealer or refer to the prevent premature wear and corrosion. See your Honda dealer for regularly scheduled carburetor adjustments. Warm up the engine, shift to neutral and place the motorcycle on its stand. Page 87 Make sure the plug washer is in good condition. If you have to install a new plug, first check the gap. With the plug washer attached, thread the spark plug in by hand to prevent cross- threading. Page Spark Arrester 1 spark arrester 3 gasket 2 bolts 4 muffler Allow the engine and muffler to cool.

Remove the three bolts , the spark arrester , and the gasket from the muffler. Page 89 Be careful to avoid muffler and tighten the three bolts securely. The spark arrester must be free of breaks and holes.

Replace, if necessary. Check the gasket. Page Suspension If any suspension components appear worn or damaged, see your Honda dealer for further inspection. Your dealer is qualified to determine whether or not replacement parts or repairs are needed. If any front suspension components appear worn or damaged, see your Honda dealer for further inspection. Page 92 and rear suspension linkage attachment points are secure. Check for oil leaks in the shock absorber. If any rear suspension components appear worn or damaged, see your Honda dealer for further inspection.

Page Brakes , there is probably air in the brake system. See your 1 front brake lever 3 lock nut Honda dealer to have the air bled from the 2 rubber dust cover 4 adjuster system. Never use adjusters other than those designed for this motorcycle.

Page 94 To position the brake lever closer to the If brake lever freeplay is not within this handgrip, turn the adjuster counterclockwise. Tighten the lock nut.

Return the dust cover to its normal position. Apply the brake, release it, then spin the wheel and check that it rotates freely. Page 95 Worn brake pads should be replaced. If the Fluid Level Inspection pads are not worn, have your brake system inspected for leaks.

Use fresh brake fluid from a sealed container. Page 98 Application of the Check the freeplay. Page 99 upon full application of are tight. If replacement is necessary, see Rear: Make sure the brake rod, brake arm, your Honda dealer. Page Wheels Excessively loose spokes may result in instability at high speeds and the possible loss of control. Page The result will be loss of brake fluid.

If this occurs, the brake system will require service. See your Honda dealer for this service. Page Check front brake adjustment page 4 UP mark If a torque wrench was not used to install the wheel, see your Honda dealer as soon as Reverse the removal procedure.

Insert the possible to verify proper assembly. Improper axle through the wheel hub and left fork leg. Page 2 brake rod 5 chain adjusters Take care to prevent getting grease, oil, or 3 brake arm 6 rear axle dirt on the brake shoe surfaces.

This can cause poor brake performance or rapid brake shoe wear after reassembly. Page Repeat this procedure several times. If a torque wrench was not used to install the wheel, see your Honda dealer as soon as 7 lug possible to verify proper assembly. Improper 8 slot assembly may lead to loss of braking capacity. If necessary, install a new cap. The following pages give detailed information on how and when to check your air pressure, how to inspect your tires for wear and damage, Servicing Your Honda Page 15 psi kPa , 1.

Page We recommend that tubes be replaced by your slipping inside the tire or the tire is slipping Honda dealer. Replacing a tube requires on the rim. See your Honda dealer. Any time a tube is replaced, carefully inspect the tire as Page Installing improper tires on your We recommend that tires be replaced by motorcycle can affect handling and your Honda dealer.

This can cause a crash in which you can be seriously hurt or killed. Page Side Stand Check the side stand assembly for freedom of movement. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean engine oil. Page If the chain slider and lower slider are worn to the bottom of the cutouts , have Excessive chain slack may allow the drive your Honda dealer replace the slider. Replace the chain guide slider if the chain is Page Do not use an ordinary farthest limit of adjustment.

Excessive slack master link with this chain. If necessary, have Adjustment your Honda dealer replace a worn sprocket. Page Drive Chain Lubrication If a torque wrench is not used for this Lubricate every miles km or sooner installation, see your Honda dealer as soon as if chain appears dry. The O-rings in this chain can be damaged by steam cleaning, high pressure washers, and certain solvents.

Page O-rings. Your motorcycle has an endless riveted master link type chain. It should only be removed or replaced by your Honda dealer. When the drive chain becomes extremely dirty, it should be cleaned prior to lubrication. Clean the side surfaces of the chain with a dry cloth. Page Drive Chain Inspect the sprocket teeth for wear or damage.

We recommend replacing the sprocket whenever a new chain is installed. Lubricate the drive chain. Page Appearance Care Saf ety Precautions on page General Recommendations Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent To clean your motorcycle, you may use: cleaning also identifies you as an owner who water values your motorcycle.

A clean motorcycle is a mild, neutral detergent and water also easier to inspect and service. Page After washing, rinse your motorcycle thoroughly with plenty of clean water to remove any residue. High pressure water or air can damage Dry your motorcycle with a chamois or a certain parts of your motorcycle. Page Start the engine and let it idle for several minutes. The engine heat will help dry moist areas.

As a precaution, ride at a slow speed and apply the brakes several times. This will help dry the brakes and restore normal braking performance. Page Tips Preparing for a Ride Page Preparing for a Ride For safety, all refueling should be done at a gas If you decide to take some tools, spare parts, or station on the way to the riding area or at your other supplies on the trail, be sure you can base camp.

Page Transporting Your Honda Transporting Your Honda If you use a truck or motorcycle trailer to transport your Honda, we recommend that you follow these guidelines: Use a loading ramp. Make sure the fuel valve is off. Secure the motorcycle in an upright position, using motorcycle tie-down straps. Page Transporting Your Honda Check that the tie-down straps do not contact any control cables or electrical wiring. Tighten both straps until the front suspension is compressed about half-way.

Too much pressure is unnecessary and could damage the fork seals. Use another tie-down strap to keep the rear of the motorcycle from moving. Page Storing Your Honda Drain the carburetor into an approved Preparation for Storage gasoline container and dispose of it in an approved manner page.

If storage will Change the engine oil page last longer than one month, carburetor Fill the fuel tank. Make sure the fuel fill cap draining is important, to assure proper is properly installed. Page Storing Your Honda Wash and dry your motorcycle.

Removal from Storage Inflate the tires to their recommended pressures page Uncover and clean your motorcycle. Store your motorcycle in an unheated area, If your motorcycle has been stored for more Use a enjoyable, but you must do your part to protect biodegradeable detergent when you wash nature.

When you show respect for the land, your motorcycle. Avoid aerosol spray wildlife, and other people, you also help cleaners that contain chloroflurocarbons preserve the sport of off-road riding. Used oil, gasoline, and cleaning solvents contain poisons that can hurt refuse workers and contaminate our drinking water, lakes, rivers, and oceans. Page Taking Care Of The Unexpected Taking Care of the Unexpected If a problem is relatively minor and you have General Guidelines the tools, supplies, and skills to make a permanent repair, you may be able to fix it on If something goes wrong during a ride, the first the trail and continue riding.

Page If Your Engine Quits Or Won't Start Taking Care of the Unexpected If the problem is relatively minor and you The next area to check is the fuel system: have the tools, supplies, and skills to make a temporary repair, be sure to have permanent Make sure there is enough gas in the tank repairs made as soon as possible. If You Crash The tire will also need to be replaced if it is damaged page. Replacing a tube or tire Personal safety is your first priority after an involves removing and re-installing the wheel accident.

Page If A Component Fails Taking Care of the Unexpected If any component of the front brake system If a Component Fails is damaged, you may be able to ride carefully back to your base using the rear The drive chain, brake lever or pedal, control brake for slowing or stopping.

Page Taking Care of the Unexpected High Altitude Carburetor Adjustment.. They may also be required when ordering replacement parts. You may record these numbers in the Quick Ref erence section at the rear of the manual. You may record the color and code in the Quick Ref erence section at the rear of the manual.

During this period, avoid full-throttle starts and rapid acceleration. Page High Altitude Carburetor Adjustment However, the carburetor must be returned to standard factory specifications when lower altitude riding is desired. See your Honda dealer for high altitude modification. Sustained operation at altitudes below 5, f eet 1, m with high altitude carburetor modif ications may cause engine overheating and damage.

Page Emission Control Systems Emission Control Systems Exhaust Emission Requirements Noise Emission Requirements The California Air Resources Board CARB The EPA also requires that motorcycles built requires that your motorcycle comply with after January 1, comply with applicable applicable exhaust emissions standards during noise emission standards for one year or its useful life, when operated and maintained 1, miles 3, km after the time of sale to Page Carbon monoxide does not react in carburetor.

Exhaust Emission Control System Page Problems that May Affect Motorcycle Emissions If you are aware of any of the following symptoms, have the vehicle inspected and repaired by your Honda Motorcycle Dealer: Hard starting or stalling after starting Rough idle Misfiring or backfiring during acceleration To meet clean air standards, ethanol by volume. Page Oxygenated Fuels If you notice any undesirable operating symptoms, try another service station or switch to another brand of gasoline.

Oxygenated f uels can damage paint and plastic. Damage caused by spilled f uel is not Fuel system damage or performance problems covered under warranty. Warranty Service Page By completing this form you can order the materials desired.

You can pay by check or money order, or charge to your credit card. Mail to Helm, Inc. Canada: See your Honda dealer to order authorized manuals. Publication Item Description Qty. It is not a surprise to know that a lot more individuals are trying to obtain the manual book both on-line or offline. The offline model, or actual book, is normally incorporated in to the bundle for each obtain. This can be a fantastic choice for those who are certainly not seriously into technological innovation, or for those who do not wish to have tired eyes for viewing computer system or smartphone to study the book.

In which to obtain this important file? It is out there on their official site, such as Honda. You only ought to input information about your vehicle yr and form and click Go. The web site will process and display you the result.

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